Introduction to mold temperature machine

Mold temperature control machine, also known as mold temperature control machine, was originally applied in the temperature control industry of injection molds. Later, with the development and application of the mechanical industry, mold temperature machines are generally divided into water temperature machines and oil temperature machines, and the controlled temperature can reach ± 0.1 ℃.

Mold temperature machines are widely used in various industries such as plastic molding, die-casting of light guide plates, rubber tires, rollers, chemical reaction vessels, adhesives, and mixing. In a broad sense, it is called a temperature control device, which includes temperature control in both heating and freezing aspects.

Oil temperature machine application industry

Application industry

Application areas, petroleum and chemical industry: polymerization, condensation, distillation, melting, dehydration, forced insulation.

Oil industry: Temperature control and heating of reaction vessels for fatty acid distillation, oil decomposition, concentration, esterification, and vacuum deodorization.

Synthetic fiber industry: polymerization, melting, spinning, stretching, drying.

Textile printing and dyeing work: heat setting roller heating, drying room heating, heat capacity dyeing.

Non woven industry: Non woven fabrics.

Feed industry: drying.

Plastic and rubber industry: hot pressing, rolling, extrusion, vulcanization molding.

Paper industry: drying, corrugated paper processing.

Wood industry: pressure forming of plywood and fiberboard, heating of laminated board, heating of hot pressed board, temperature control of hydraulic press, and drying of wood.

Building materials work: drying gypsum boards, heating asphalt, and curing concrete components.

Mechanical industry: spray painting, printing and drying.

Food industry: oven heating, sandwich pot heating.

Air conditioning industry: Heating for industrial plants and civil buildings.

Road construction industry: asphalt melting and insulation.

Pharmaceutical industry: drying.

Light industry: producing ink and laundry detergent.

Chemical and light industry: polymerization, condensation reaction, distillation, rectification, concentration, evaporation, melting

Petrochemical industry: synthesis, reaction, distillation, rectification, heating, insulation, tank heating, heavy oil heating

Oils and fats: oil decomposition, deodorization, fatty acid distillation, heating, hydrogenation reaction, esterification

Plastic rubber: hot pressing, rolling, extrusion, vulcanization molding

Leather industry: artificial leather processing

Textile printing and dyeing: heat setting, drying, baking, evaporation, melting

Chemical fiber: polymerization reaction, melt spinning, weaving processing, molding, thermosetting, stretching, drying

Painting and coating: paint baking, drying, high-temperature solidification, household appliances, vehicle baking, painting

Automotive and Aircraft: Painting, Drying, Heating and Forming, High Temperature Bonding

Wood processing: hot pressing, drying, wood processing and wood products (lumber, furniture), artificial boards (medium density fiberboard

Particle board, plywood, oriented strand board) artificial fiberboard, laminated board forming, wood drying, wood drying

Plywood, particleboard, medium density board, suitable fuels (sanding powder, wood powder, bark, wooden blocks)

Forestry industry: hot pressing, drying, artificial board, medium density fiberboard, particleboard, oriented strand board, wheat straw board, plywood, artificial board veneer, wood processing, timber production, solid wood flooring, wood drying, wood products, furniture, solid wood flooring, papermaking and printing: corrugated board processing, paper processing, ink production and processing, hot melting, drying

Building materials: asphalt dissolution, concrete curing tanks, waterproofing materials, and fuel consumption production

Cement: Fuel Heating Carbon Industry: Asphalt Heating, Insulation, Melting, Melting, Impregnation, Mixing, Forming

Highway transportation: road construction machinery, asphalt heating, melting, and insulation. Municipal highway construction: asphalt heating, melting, and insulation

Asphalt heating: Heating and melting of asphalt

Air conditioning: Heating source, Heating ventilation, Radiant heating

Pharmaceutical Industry: Healthcare

Atomic Energy Industry: Nuclear Fuel Processing

Metal processing: acid pickling, electroplating, painting, oil bath, heat treatment

Electrical: resin impregnation, dissolution, insulation

Electroplating industry: galvanizing, chrome plating, silver plating

method of calculation

A、 Calculate the power of the heater or freezer KW=W × △ t × C × S/860 × T

W=weight of mold or cooling water KG

△ t=the temperature difference between the required temperature and the starting temperature.

C=specific heat oil (0.5), steel (0.11), water (1), plastic (0.45~0.55)

T=time to heat up to the desired temperature (hours)

B、 Request the size of the pump

Need to understand the pump flow rate and pressure (head) required by the customer

P (pressure Kg/cm2)=0.1 × H (head M) × α (specific gravity of heat transfer medium, water=1, oil=0.7-0.9)

L (media required flow rate L/min)=Q (mold required heat Kcal/H)/C (media to hot water ratio=1 oil=0.45) × △ t (temperature difference between circulating media entering and leaving the mold) × α × 60

2. Selection of freezer capacity

A. Q (freezing capacity Kcal/H)=Q1+Q2

Q1 (Heat brought into the mold by raw materials Kcal/H)=W (Weight of raw materials injected into the mold per hour KG) × C × (T1-T2) × S (Safety factor 1.5~2) T1 Temperature of raw materials in the material tube; The temperature at which T2 finished products are taken out of the mold; The heat generated by Q2 hot runner is Kcal/H

B、 Quick calculation method (not applicable with hot runner)

1RT=7~8 OZ 1OZ=28.3g (including safety factor)

1RT=3024Kcal/H=12000BTU/H=3.751KW

1KW=860 Kcal/H 1 Kcal=3.97BTU

Technical parameters and schematic diagram of heating system cycle